IC Packaging & Testing

From bare die to finished package. Complete backend semiconductor services: wafer dicing, die attach, wire bonding, flip chip, molding, ball attach, marking, testing, and tape & reel.

Advanced IC Packaging

Every package type is supported by documented process flows, statistical process control, and JEDEC-standard qualification protocols. Engineering support from feasibility review through qualification.

Flip Chip BGA

Controlled collapse chip connection (C4) technology using solder bumps or Cu pillar interconnects. Active face of the die faces the substrate for shortest possible electrical path and superior thermal performance. Capillary underfill or pre-applied underfill processes available.

GPUs / NPUsFPGAsASICsHigh-Performance ComputingNetworking
ParameterCapability
Min Bump Pitch130 µm (Cu pillar)
Max Ball Count2,500+
Min Ball Pitch0.3 mm
Max Body Size55 x 55 mm
SubstrateBT / ABF / MCE (14L max)
UnderfillCapillary / NCF / NCP
Die Thickness≥50 µm
Thermal SolutionLid / TIM / Exposed die

Wafer-Level CSP (WLCSP)

Fan-in and fan-out wafer-level chip scale packaging. Redistribution layer (RDL) routes I/O pads to a larger array of solder balls. True chip-scale: package footprint equals or minimally exceeds die size. Wafer-level processing for cost efficiency at volume.

PMICsRF Front-EndSensorsWearablesIoT
ParameterCapability
TypeFan-In / Fan-Out
Min Ball Pitch0.35 mm
Max Die Size5 x 5 mm
RDL L/S10/10 µm
Ball MetallurgySAC305 / SAC405
Wafer Size200 mm / 300 mm
PassivationPI / PBO / BCB
Backside CoatingAvailable (light shield)

Chip-on-Board / Chip-on-Flex (COB/COF)

Direct die attach onto PCB or flexible substrate. Wire bonding from die pads to substrate pads. Black epoxy glob-top encapsulation for mechanical and environmental protection. Cost-optimized for high-volume consumer, LED, and sensor applications.

LED LightingSmart CardsSensorsDisplaysConsumer
ParameterCapability
Wire TypeAu / Cu / PdCu (18-25 µm)
Min Bond Pad Pitch35 µm
Bond MethodThermosonic ball-wedge
SubstrateFR4 / Flex / Ceramic / MCPCB
EncapsulationGlob-top / Dam-and-fill
Max Wire Length5 mm
Loop Height≤150 µm

System-in-Package (SIP Module)

Multi-die, multi-technology integration in a single package. Combines logic, memory, passives, and shielded sections in one form factor. Ideal for RF front-end modules, IoT controllers, and wearable systems requiring minimal PCB area.

RF ModulesBluetooth/WiFiWearablesIoTMedical
ParameterCapability
Max Die Count12 per package
Min Passive Size01005 (0.4 x 0.2 mm)
InterconnectWire bond / RDL / Embedded
ShieldingConformal / Compartment
SubstrateLTCC / Laminate / Leadframe
Package Height≤1.0 mm (ultra-thin)
TestRF parametric / Functional

Package-on-Package (POP) Stacking

Vertical stacking of packaged devices for memory-on-logic or logic-on-logic configurations. Precision placement with controlled z-height, solder paste dipping, and reflow profile optimization. Critical for mobile application processors with LPDDR memory.

Mobile APLPDDR MemoryBasebandAutomotive
ParameterCapability
Max Stack Height4 layers
Package Thickness≤1.0 mm total
Warpage Control≤80 µm (Shadow Moire)
Placement Accuracy±15 µm
InterconnectTMV / Edge bond / Solder ball
Bottom Pitch≥0.4 mm

BGA / QFN / QFP

Complete range of mainstream package formats. Plastic BGA (PBGA), ceramic BGA (CBGA), and tape BGA (TBGA). Punched and sawn QFN with exposed pad options. LQFP and TQFP with standard and fine pitch. Leaded and lead-free finish options.

MicrocontrollersAnalogPower ManagementAutomotiveIndustrial
ParameterCapability
QFN Pitch (min)0.35 mm
QFP Pitch (min)0.4 mm
BGA Ball Pitch (min)0.5 mm (standard)
Lead FinishSn / NiPdAu / Matte Sn
Mold CompoundEpoxy / Green / Halogen-free
MarkingLaser / Ink
SingulationSaw / Punch / Laser

MEMS Packaging

Micro-electromechanical systems packaging with cavity and open-cavity solutions. Hermetic sealing options, getter integration for vacuum maintenance, and stress-isolation mounting structures. Compatible with inertial, pressure, acoustic, and optical MEMS devices.

AccelerometersGyroscopesPressure SensorsMicrophonesMicromirrors
ParameterCapability
Cavity TypeOpen / Sealed / Getter-integrated
Hermeticity≤5 x 10-8 atm·cc/s He
Lid MaterialKovar / Ceramic / Glass / Si
Die AttachSoft / Hard / Eutectic / Glass frit
Wire BondAu / Al wedge bonding
Get DepositionThin-film / Pill / Printed

IC Testing & Burn-In Services

Full-spectrum test services from wafer probe through system-level functional test. Custom load board design, test program development, and ATE platform coverage.

01

Wafer Probe (CP)

Pre-dicing electrical test at wafer level. Probe card design and fabrication. Parametric and functional test patterns. Inkless mapping to known-good-die database. Temperature range: -40 to +150°C.

02

Final Test (FT)

Post-packaging electrical verification. Full DC, AC parametric, and functional test. Multi-site parallel test for throughput. Handler: pick-and-place, gravity, turret.

03

Burn-In (HTOL)

Accelerated life test per JESD22-A108. Dynamic and static burn-in. Ambient and junction temperature monitoring. Up to 1,000 hours. Post-burn-in electrical verification.

04

System-Level Test

Application-like test environment on custom PCB. Corner-case and margin testing. Protocol-aware testing for SerDes, DDR, PCIe interfaces. Real-time parametric logging.

05

Reliability Test

Temperature cycling (TC), thermal shock (TS), HAST, autoclave, unbiased HAST per JESD22. Solderability, bend test, drop test. Full JEDEC qualification suite.

06

Failure Analysis

X-ray (2D/3D CT), CSAM, cross-section, SEM/EDX, decapsulation, emission microscopy. Root cause analysis and corrective action reporting.

Assembly Process Flow

WF
Wafer Receipt
Incoming QA
Wafer map import
BG
Backgrinding
DBG / Polish
Target: 50µm min
DC
Dicing
Blade / Stealth
Laser grooving
DA
Die Attach
Epoxy / DAF
Eutectic / Solder
WB
Wire Bond
Au/Cu/PdCu
≤35µm pitch
MD
Molding
Transfer / Compression
Film-assisted
BA
Ball Attach
Flux dip / Reflow
SAC305/SAC405
MK
Marking
Laser / Ink
2D code optional
TE
Test & Inspect
AOI / X-Ray
Electrical test
PK
Pack & Ship
T&R / Tray / Tube
Dry pack MSL

Discuss Your Package Requirements

Share your device specifications — die size, pad count, pitch, thermal requirements, and target volume. We return a complete technical proposal with process flow within 24 hours.

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